Senior Controls Engineer
Company: Knowhirematch
Location: Toledo
Posted on: February 19, 2026
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Job Description:
Job Description Job Description Sr. Controls Engineer Toledo, OH
100-140K Full comprehensive package (Medical, Dental, Vision,
401k). Paid Relocation We are seeking a Sr. Controls Engineer to
serve as the technical authority for automation and electrical
systems at our high-volume manufacturing complex. This is a
high-visibility role focused on the design, implementation, and
optimization of complex control systems in a 24/7 continuous
production environment. Rather than performing routine maintenance,
you will lead full-lifecycle capital projects—such as large-scale
drive system replacements—and drive engineering initiatives that
directly impact plant reliability and operational excellence.
Objectives Lead Capital Engineering Projects: Take full ownership
of industrial electrical and controls projects ($100k scope), from
initial justification and design to commissioning and vendor
management. Optimize Complex Automation: Enhance the functionality
and networking of PLC, HMI, and VFD systems. A primary focus will
be overseeing the replacement of obsolete coordinated drive systems
on critical production lines. Drive Reliability & Root Cause
Analysis: Lead investigations into systemic electrical issues,
implementing engineered solutions to permanently eliminate downtime
and improve system responsiveness. Technical Mentorship: Serve as a
bridge between engineering and operations, mentoring electricians,
supervisors, and junior engineers to sharpen the site’s overall
technical capability. Safety Leadership: Ensure all systems and
integrations comply with NFPA 70E standards and corporate
engineering specifications. Requirements What You Bring to the Team
Expertise: Deep proficiency in Allen-Bradley PLCs, HMIs, and VFDs .
Specific experience with coordinated drive systems (e.g., matlines
or wind-ups) is highly preferred. Experience: 5–7 years of
experience in controls engineering within a continuous
manufacturing or heavy industrial environment. Education:
Bachelor’s degree in Electrical Engineering (BSEE) or Electrical
Engineering Technology (BSEET). Project Savvy: Proven ability to
manage budgets, external contractors, and project timelines while
maintaining high engineering standards. Communication: The ability
to translate complex technical risks into actionable insights for
plant leadership. High Autonomy: You will have the authority to
shape the plant’s technical roadmap and manage full-lifecycle
projects. Stability & Growth: Benefit from the resources of a
global leader in the building materials industry and the long-term
stability of a Fortune 50 parent company . Impact: Your work
directly affects the efficiency of a critical facility, making your
contributions highly visible to executive leadership. Benefits Why
Join Us?
Keywords: Knowhirematch, Novi , Senior Controls Engineer, Engineering , Toledo, Michigan